Duct network calculator
A duct run is a series of resistances, and the fittings usually cost more than the straight pipe. This calculator sums friction and fitting losses across three segments, converts the total into fan shaft power, and shows how quickly pressure rises with velocity.
| Segment | Friction | Fittings | Total |
|---|---|---|---|
| 20 m at 5 m/s · K 1.5 | 12 Pa | 23 Pa | 34 Pa |
| 12 m at 4 m/s · K 2.5 | 4 Pa | 24 Pa | 28 Pa |
| 8 m at 3 m/s · K 3.0 | 1 Pa | 16 Pa | 18 Pa |
Fittings usually dominate: a single elbow can cost more than ten metres of straight duct.
Δp = f (L/D)(ρv²/2) · Darcy–Weisbach per segment.
Δp = K (ρv²/2) · Sum of the local loss coefficients.
P = Q·Δp / η · Shaft power; add motor and drive losses.
A clear path from inputs to results.
A duct run is a series of resistances, and the fittings usually cost more than the straight pipe. This calculator sums friction and fitting losses across three segments, converts the total into fan shaft power, and shows how quickly pressure rises with velocity.
How to use
- Enter the system airflow and fan efficiency.
- For each segment, enter length, velocity and the sum of fitting K factors.
- Read the total pressure and fan power.
- Check which share is fittings.
The formula
Reference: Darcy–Weisbach friction plus local loss coefficients; standard duct design practice.
Worked example
Three segments, 1 m³/s, 70% fan efficiency
- Segments: 20 m at 5 m/s (K 1.5), 12 m at 4 m/s (K 2.5), 8 m at 3 m/s (K 3).
- Fan efficiency 70%.
- 1
Friction across the three segments: 17 Pa.
- 2
Fittings: 63 Pa — nearly four times the friction.
- 3
Total pressure: 80 Pa.
- 4
Fan shaft power: 1 × 80 / 0.7 = 114 W.
80 Pa total · 63 Pa from fittings · 0.11 kW fan.
Interpreting the result
Fittings dominate almost every real network. That is why layout decisions — fewer elbows, gentler transitions, straight approaches to terminals — save more fan energy than swapping the duct material. Pressure rises with the square of velocity, so the fan power rises with the cube.
Assumptions & limitations
- Constant friction factor of 0.02.
- Standard air density 1.2 kg/m³.
- No terminal units, filters or coils.
- No leakage or balancing damper losses.
Frequently asked questions
Why are fittings so large?
Each elbow or tee has a loss coefficient of 1–3, equivalent to many metres of straight duct.
What efficiency should I use?
Total fan efficiency of 60–75% is typical for a belt-driven centrifugal fan.
Does higher velocity save money?
It saves duct size but raises fan power with the cube of velocity, so the running cost usually wins.
Methodology last reviewed 2026-10-21. Results are informational and not financial or engineering advice — see our disclaimer.